COMPANY PROFILE
QUALITY ASSURANCE SYSTEMS
Following efforts are made to assure the Quality:

1) Quality parameters are given to raw material suppliers before the order is placed.

2) Raw material suppliers are also required to submit Yarn Test Report before dispatch and along with the consignment.

3) Samples of yarn received are periodically counter checked by sending them to internationally accepted Labs.

4) Preventive maintenance is given a priority in the Factory. Before starting new pattern/style, thorough checking of the machine is carried out and all defective elements are replaced.

5) Pre-Production samples are very strictly checked from the point of view of Knitting/Plaiting faults, flat and stretch measurements and adherence of the parameters to the approved samples. Once satisfactory parameters are achieved, then only, bulk production is started.

6) Acceptable Quality Levels: (AQL)

VIL follows the well laid out procedures of the AQL system as laid out by its customers with every shipment leaving the factory. This system is followed for all shipments irrespective of the customer.

The quality control department is independent of the other production departments reporting directly to the President-Works and so far VIL has never received a complaint from any customers, that the delivery from VIL has been below their acceptable standard.

To achieve consistency in size and stretch, socks are measured not only as flat but also at regular intervals daily on the stretch machine of Mathbirk.

Periodic training and feedback is regularly given to the workers.

Dyed Yarn Fastness Properties :

  Washing BS2 50 C

Shade Change

4

Staining on - Multifibre

Acetate

3/4

 

Cotton

3/4

 

Polyamide

3/4

 

Polyester

3/4

 

Acrylic

3/4

 

Wool

3/4

 

Rubbing fastness (ISO 105 X 12)

 

Dry Rub

4

 

Wet Rub

3

 

Cold Water BS EN ISO 105-E 01

Staining on - Multifibre

Acetate

3/4

 

Cotton

3/4

 

Polyester

3/4

 

Polyamide

3/4

 

Polyester

3/4

 

Acrylic

3/4

 

Wool

3/4

II. Colour Continuity  ( Colour matching computer)

Delta  E < 1.0